According to OSHA, falls from heights account for more than 30% (100 per year) of construction-related fatalities. This highlights the critical need for robust rooftop support structures. These systems ensure safety and functionality on commercial and industrial rooftops. However, they come with their own set of challenges and benefits as well.
It is important to note that support structures are often designed to ensure that the equipment, piping, solar panels, and other elements on commercial and industrial rooftop remains secure. However, they also serve another purpose. When designed properly, these structures can enhance the life of a commercial or industrial roof significantly.
In this article, we will take a closer look at how support structures can keep commercial and industrial rooftops secure, improving not only their life, but also the security of personnel who work on the roofs.
Inadequate support structures can lead to a myriad of issues that compromise the integrity of rooftops. These problems often stem from poorly designed or installed supports that fail to account for the dynamic loads and environmental stresses that roofs endure.
These issues not only affect the roof itself but also pose risks to the safety of the equipment and personnel. Common issues that arise as a result include, but are not limited to:
Improper supports can puncture or wear down the roof membrane, leading to leaks and water damage. Over time, water infiltration can cause significant structural damage and lead to costly repairs. Protecting the roof membrane is essential to prevent such deterioration and maintain the building’s integrity.
Inadequate supports may fail to properly distribute loads, causing stress points that can weaken the roof structure. This can result in sagging or even collapse under heavy loads, especially during adverse weather conditions.
Poorly placed supports can obstruct access to equipment, making maintenance more challenging and hazardous. This can lead to delays in routine inspections and repairs, increasing the risk of equipment failure and potentially compromising safety.
Without adequate support systems, pipes and ducts may not have the necessary flexibility to accommodate thermal expansion and contraction. This can lead to cracks, leaks, and ruptures in the piping systems, disrupting operations and requiring frequent repairs. Proper supports should allow for these thermal movements to ensure long-term reliability.
Inadequate supports can cause uneven weight distribution, leading to accelerated wear and tear on the roof surface and the equipment itself. Over time, this can shorten the lifespan of both the roof and the rooftop installations, necessitating premature replacements and increasing overall maintenance costs.
These common issues lead to the debate about whether or not roof support structures are actually beneficial for commercial and industrial properties. However, most of these issues can be mitigated with one simple thing: proper installation.
If installed properly, roof support structures can actually enhance the roof membrane. Some key benefits therein include:
Roof support structures provide a stable base for equipment and personnel, significantly reducing the risk of falls and injuries. Properly installed supports ensure that equipment remains securely in place, preventing accidents caused by shifting or falling machinery.
Supports often include safety rails and designated walkways, which help to guide personnel safely across the rooftop.
Quality support structures help distribute the weight of rooftop equipment evenly, which protects the roof membrane from damage. Proper supports prevent concentrated loads that can puncture or wear out the roof membrane. By preventing damage, supports contribute to the longevity of the roof.
Preventing damage to the roof membrane can save significant repair costs and extend the roof's lifespan. Furthermore, it leads to higher property value and saves up liability costs on your part.
Depending on the equipment you intend to place on your rooftop, the support structure required will also vary. The three most common types of roof support structures include pipe supports, duct supports, and equipment supports.
However, there are also walkways, platform systems, solar panel mounts, crossovers, ramps, and stairs. These other types of supports you can go with. Here is an overview of these to showcase how they keep commercial and industrial sectors safe.
Pipe supports are crucial for maintaining the alignment and stability of piping systems on rooftops. They prevent pipes from sagging or shifting, which can cause leaks and structural damage.
|
Aspect |
Pros |
Cons |
|
Stability |
Keeps pipes aligned and secure |
Initial installation costs can be high |
|
Flexibility |
Allows for thermal expansion and contraction |
May require regular maintenance |
|
Load Distribution |
Evenly distributes weight, reducing stress |
Can be complex to install correctly |
|
Durability |
Long-lasting materials reduce replacement needs |
High-quality materials can be costly |
|
Safety |
Prevents pipes from becoming hazards |
Incorrect installation can pose risks |
Duct supports ensure that HVAC and ventilation systems remain securely in place, preventing damage and ensuring efficient operation.
|
Aspect |
Pros |
Cons |
|
Operational Efficiency |
Proper supports ensure ducts function optimally without leaks or blockages. |
Installation can be complex and may require expertise. |
|
Safety |
Prevents ducts from becoming dislodged, which could pose safety risks. |
Regular inspections are needed to ensure effectiveness. |
|
Stability |
Maintains alignment and stability of duct systems. |
Improper installation can lead to instability. |
|
Flexibility |
Allows for thermal expansion and contraction of ductwork. |
May need adjustment over time to maintain effectiveness. |
|
Cost Efficiency |
Reduces long-term maintenance costs by ensuring ducts are properly supported. |
Higher initial costs for high-quality supports. |
|
Maintenance Access |
Facilitates easier access for maintenance and repairs, reducing downtime. |
Poor placement can obstruct access, complicating tasks. |
At PHP Systems/Design, we offer custom roof support solutions that enhance the safety and functionality of your rooftop spaces. Our supports are designed to protect roof membranes, ensure structural stability, and comply with safety regulations for commercial and industrial spaces.
Roof support structures play a crucial role in ensuring the safety and integrity of commercial and industrial rooftops. While they offer significant benefits such as enhanced safety and protection of the roof membrane, they also come with challenges like high initial costs and potential design limitations.
For expert rooftop support solutions, engineering and design, and PE stamp, contact PHP Systems/Design at 800.797.6585 and ensure your rooftop is safe, functional, and compliant with all regulations!