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The Science Behind Roof Pipe Supports & Load Distribution

Posted by Art Valentz on December 6, 2023

Roof pipe supports are precision-engineered components, strategically designed to shoulder the weight of pipes, ducts, and equipment while effectively distributing these loads. These supports form an essential link in creating secure and enduring roofing installations.

The essence of roof pipe support design lies in the astute comprehension of several physics principles. These range from load and force balancing all the way to maintaining equilibrium before, during, and after thermal expansion.

Each support must tackle the challenges posed by gravity, inertia, and dynamic loads while maintaining the integrity of the entire roofing system. In this article, we will take a closer look at the science behind roof pipe and equipment supports to help you understand just how important they are.

Understanding The Physics of Rooftop Pipe Supports

Roof pipe supports are not merely static structures; they are dynamic systems engineered to withstand and distribute various forces and loads. The principles of physics play a crucial role in the design and functionality of these supports.

Here is an overview of the four primary principles that are applicable to rooftop pipe and equipment supports.

Newton's Laws of Motion

Newton's three laws of motion provide the foundational principles governing the behavior of objects in motion. From thermal expansion to wind shear, there are a number of forces acting on pipes and equipment on rooftops.

These forces may damage equipment and pipes – or the rooftop itself – leading to poor performance as time passes. Furthermore, they present a viable risk to the property and labor within the building as well.

  • Newton's First Law (Law of Inertia): When applied to pipe and equipment supports, this law implies that the support must provide sufficient resistance against the weight of the pipes and equipment to keep them stationary and prevent unintended movements.
  • Newton's Second Law (Law of Acceleration): For rooftop pipe supports, this law relates to the force required to lift or move the pipes and equipment and how the support must be designed to handle these forces without deformation or failure. The most prominent force in play here is wind. It may push the equipment or pipes to deform and break, especially in hurricane-prone areas.
  • Newton's Third Law (Law of Action &Reaction): Roof pipe supports transfer the load of the pipes and equipment to the roof structure. It is important to design the pipes in such a manner that it can exert an equal and opposite reaction force back via the rooftop, instead of the rooftop having to absorb said forces. If the pipes are unable to apply the same degree of force back, it may lead to increase stresses or strains, hence leading to a potential disaster.

Hooke's Law

Hooke's Law describes the relationship between the force applied to a spring-like object (such as a rooftop pipe support) and its resulting deformation or elongation. The law states that the deformation is directly proportional to the applied force, provided the elastic limit of the material is not exceeded.

For rooftop pipe supports, Hooke's Law is critical to designing supports that can accommodate and control thermal expansion and contraction of the pipes without causing excessive stress on the support system or the roof.

Archimedes' Principle

Archimedes' Principle relates to buoyancy and the upward force exerted on an object immersed in a fluid (in this case, air). Rooftop pipe supports must account for the buoyancy effect on the pipes and equipment, ensuring that the supports' design and spacing prevent unintended lifting due to wind or other forces.

Material Properties & Stress Analysis

One of the most important principles to keep in mind to maintain the structural integrity of rooftop pipe supports is the material used. It is important that engineers evaluate important factors to determine the appropriate material for the supports. These include:

  • Tensile strength
  • Yield strength
  • Modulus of elasticity
  • Material fatigue

Stress analysis is used to calculate the internal forces and stresses that the support components will experience under various loads and conditions, helping to optimize the support design for maximum efficiency and longevity.

Proper Support Components &Assemblies For Roof Pipe &Equipment Supports

The effectiveness of roof pipe and equipment supports lies in their ability to address as many physics principles as possible. Supports need to be engineered and assembled to withstand the complex forces and loads acting upon them while preserving the integrity of the roofing system.

Here is a table that explores the different types of roof pipe support components and assemblies. It also discusses how they meet various physics principles, making them robust and reliable solutions for rooftop applications.

Support Type

Physics Principles

Features and Advantages

Low Profile Support Systems

· Newton's Laws of Motion (Balancing Loads and Forces)

· Hooke's Law (Thermal Expansion)

· Archimedes' Principle (Buoyancy)

·Single base supports for smaller pipes, elevating pipes up to 16" above the roof.

·Designed with rollers, band hangers, or channels to accommodate thermal expansion and contraction of pipes.

·Supports made from hot-dipped, galvanized steel for longevity and low maintenance.

·UV resistant and high-density polypropylene bases for sustainable applications.

Low Profile Non-Adjustable Systems

· Hooke's Law (Thermal Expansion)

· Newton's Laws of Motion (Balancing Loads and Forces)

· Channel-based supports for electrical applications, utility piping, or drain pipes.

· Non-adjustable models maintain a consistent 4" elevation off the roof for pipe sizes up to 2' x 2'.

· Provides excellent weather-tight integrity, preserving the roofing manufacturer's warranty.

Low Profile Adjustable Systems

· Hooke's Law (Thermal Expansion)

· Newton's Laws of Motion (Balancing Loads and Forces)

· Designed for higher elevation pipes or consistent levels independent of the roof slope.

· Ideal for pipes up to 2.5" and capable of supporting up to 4 lbs., including the assembly.

· Ensures minimal deflection and stress during thermal expansion and contraction.

Single Pipe Hanging Support Systems

· Newton's Laws of Motion (Balancing Loads and Forces)

· Supports for gas and HVAC piping (3.5" and larger) with rollers or clevis hangers.

· Height adjustable with typical base sizes of 12" x 12" to 18" x 18".

· Ensures proper pipe expansion and contraction without damage.

Multiple Pipe Hanging Support Systems

· Newton's Laws of Motion (Balancing Loads and Forces)

· Supports for gas, electrical, and HVAC piping (3.5" and larger) with rollers, bands, or clevis hangers.

· Customizable for multiple pipe runs, providing maximum stability.

· Ensures even load distribution, minimizing stress on the pipes and equipment.

Duct Support Systems

· Newton's Laws of Motion (Balancing Loads and Forces)

· Hooke's Law (Thermal Expansion)

· Accommodates rectangular, spiral, round, and oval ducting of various sizes.

· Height adjustable with typical base size of 18" x 18".

· Ensures effective restraint and support for ducts, considering thermal expansion and contraction.

Cable Tray Support Systems

· Newton's Laws of Motion (Balancing Loads and Forces)

· Supports available in various tray sizes, height, and width configurations.

· Ideal for cable trays of any specified height or width.

· Provides efficient support for cable trays, ensuring secure installation.

Equipment Support Systems

· Newton's Laws of Motion (Balancing Loads and Forces)

· Designed for air handlers of all types. This includes, HVAC systems, blowers, and exhausts, offering efficient and noise-reduced operation.

· Proper weight distribution reduces maintenance needs and enhances equipment longevity.

· Multiple corner supports with center supports for longer or heavier equipment applications.

Solar Panel Support Systems

· Newton's Laws of Motion (Balancing Loads and Forces)

· Configurable and adjustable to optimize solar panel efficiency.

· Supports single or multiple panels at various elevations, accommodating unique design and installation specifications.

· Ensures effective heat and moisture impact management on the roofing system.

Wrapping Up

Roof pipe and equipment supports are more than static structures; they are dynamic systems carefully designed to handle various forces and loads while preserving the integrity of the entire roofing system. Understanding the science that governs the behavior of these supports is crucial for their effective design and functionality.

Properly designed and implemented supports form an essential link in creating secure and enduring roofing installations. Each type of support meets various physics principles to deliver robust and reliable solutions for rooftop applications. This means that no one type of roof pipe or equipment support is the best solution. You will need to blend the different types together for a sustainable and long-lasting solution.

PHP Systems/Design helps you engineer meticulous solutions for your roof pipe supports and effective load distribution. We employ different strategies to determine your rooftop’s limitations and implement solutions accordingly thereafter. If you’re looking for reliable, trustworthy, and professional insights on your roof pipe support systems, get in touch with us today to learn how we can help!

Topics: Roofing Management

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